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Lighting Project Checklist: From Site Survey to Container Loading

Fourteen checkpoints across five phases, each with the document that proves it was done — the checklist we run before any mixed-SKU order leaves the cluster.

2026-09-10 · 6 min read · Reference guide

Clipboard with a lighting layout plan and an LED fixture on a dark desk

Lighting projects rarely fail at the product — they fail in the gaps between phases: a survey that missed the ceiling type, a layout approved in a screenshot, a golden sample nobody kept, a container loaded without a plan. This checklist compresses the project path into fourteen checkpoints, each with the deliverable that should exist before the next phase starts. Use it as the agenda for your supplier calls and the attachment to your purchase order; a supplier who resists producing the evidence at any row is telling you something.

The checklist

#PhaseCheckpointDeliverable
1Site surveyRoom dimensions, ceiling types and mounting heights recordedSurvey sheet with marked-up plan
2Site surveyExisting illuminance measured where retrofittingBaseline lux readings per zone
3Site surveyElectrical capacity, switching and control routes notedDB schedule and control riser notes
4DesignTarget lux, CCT, CRI and UGR agreed per room typeOne-page design brief, signed
5DesignDialux/relux layout run per zone with uniformity checkedCalculation file, not screenshots
6DesignFixture schedule fixed: model, lumens, watts, IP, driver brandSchedule BOM referenced in the PO
7SamplingGolden sample approved, sealed and labelled with dateSigned sample + photos on file
8SamplingCCT bin and CRI verified against the golden sampleBin report per production batch
9ProductionFirst-article inspection before mass runFAI report with dimensions and weight
10ProductionIn-line QC: driver brand, cable, IP seals against BOMQC log by batch number
11Pre-shipmentAQL inspection with lit test after full productionPSI report; payment tied to it
12PackingCarton spec and drop test confirmed for the fragility classCarton spec sheet + test report
13LoadingContainer inspected, loading plan followed, photos takenLoaded-by and loading report
14DocumentsCertificates, test reports, manuals packed and archivedDocument pack per shipment

Phases typically run: sampling 7-14 days after drawings freeze; bulk production 25-40 days after deposit and sample approval; PSI at 100% completion. Illustrative durations for standard commercial volumes.

The four checkpoints that save the most money

If the full list is too heavy for a small order, these four carry most of the protection. Row 5, the calculation file: a supplier willing to share the dialux file is quoting a result, not a box count — and it is the document that settles uniformity disputes later. Row 7, the sealed golden sample: every later argument about colour, finish or beam is settled by holding it against the batch. Row 11, PSI at 100% completion: an inspection booked before production finishes routinely inspects cartons of nothing. Row 13, the loading report: mixed-SKU damage is almost always a loading decision, made in twenty minutes at the factory gate and discoverable only weeks later — our container loading guide covers that step in detail.

Running the checklist

  • Attach it to the PO. A checklist inside the purchase order becomes contractual; one sent as advice becomes optional.
  • Match evidence to payment. Tie the deposit to the frozen drawings (rows 4-6) and the balance to the PSI report (row 11) — the two natural leverage points.
  • One owner per row. Decide up front whether you, a third-party inspector or the supplier performs each checkpoint, and name it in the PO.
  • Archive everything. Survey sheets, calc files, bin reports and loading photos form the warranty file; a claim without row-level evidence is a negotiation, not a claim.

Where AURELUX fits

This checklist is the process behind every mixed-SKU order we consolidate from the cluster, whether the goods are high bays under warehouse lighting, fit-out fixtures from commercial lighting, or decorative schemes from the hotel programme. Rows 5-14 run on our side by default; rows 1-3 typically start from your site or your contractor's survey. For the supplier-vetting layer beneath this checklist — licences, sample policies, factory audits — see our 20 questions for a lighting factory and the Guzhen sourcing guide.

Common questions

Project checklist FAQ

Who does the lighting layout — us or the supplier?
Both, in layers. Your side owns the design brief (target lux, CCT, UGR per room) and the site constraints; the supplier runs the dialux layout and fixture schedule against it, and you review the calculation file. Suppliers who only return a fixture list without a calc file are selling boxes, not layouts.
What is a golden sample and who keeps it?
It is the approved production-intent sample, sealed and dated, that defines colour bin, finish and build quality for the order. Ideally both parties keep one — yours for receiving checks, the factory's for batch comparison. Repeat orders should be produced against the same golden sample, with a bin report proving the match.
When should the pre-shipment inspection happen?
At 100% production completion and at least 80% packed, not before. An early PSI inspects whatever happens to exist and tells you nothing about the shipment. The balance payment should be tied to the PSI report, and the inspection scope should include a lit test against the golden sample, not just carton counts.
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